The "Deep Mystery" Of Melted Steel

A one-inch column has been reduced to half-inch thickness. Its edges--which are curled like a paper scroll--have been thinned to almost razor sharpness. Gaping holes--some larger than a silver dollar--let light shine through a formerly solid steel flange. This Swiss cheese appearance shocked all of the fire-wise professors, who expected to see distortion and bending--but not holes. A eutectic compound is a mixture of two or more substances that melts at the lowest temperature of any mixture of its components. Blacksmiths took advantage of this property by welding over fires of sulfur-rich charcoal, which lowers the melting point of iron. In the World Trade Center fire, the presence of oxygen, sulfur and heat caused iron oxide and iron sulfide to form at the surface of structural steel members. This liquid slag corroded through intergranular channels into the body of the metal, causing severe erosion and a loss of structural integrity. "The important questions," says Biederman, "are how much sulfur do you need, and where did it come from? The answer could be as simple--and this is scary- as acid rain." http://www.wpi.edu/News/Transformations/2002Spring/steel.html

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